Sheared front damper bolt
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- Minor Addict
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Sheared front damper bolt
When removing the off-side front damper on my project traveller I found that one of the mounting bolts had sheared off flush with the bulk head. It looked as though it had broken some time ago (I can't blame 20/50 oil!!)
I tried to drill out the stub and failed and now the hole is to big for a 5/16 (8mm) tap.
So, what's the best plan? Drill a 1/2" hole and weld in a 8mm nut flush with the bulk head or, has anyone solved the problem another way?
I tried to drill out the stub and failed and now the hole is to big for a 5/16 (8mm) tap.
So, what's the best plan? Drill a 1/2" hole and weld in a 8mm nut flush with the bulk head or, has anyone solved the problem another way?
Last edited by millerman on Sat Jun 30, 2007 9:57 pm, edited 1 time in total.
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They do break occasionally - which is why the thick fluid wasn't recommended by the guys who designed the suspension.I found that one of the mounting bolts had sheared off flush with the bulk head.
The nuts are (were) held captive on a plate that fits in the bulkhead crossmember. It's possible to remove the whole thing by making an access hole through the inner wing.
Otherwise - yes the alternative is to weld a nut flush in place, howevever it needs to be a very solid job!
Ray. MMOC#47368. Forum moderator.
Jan 06: The Minor SII Africa adventure: http://www.minor-detour.com
Oct 06: back from Dresden with my Trabant 601 Kombi
Jan 07: back from a month thru North Africa (via Timbuktu) in a S3 Landy
June 07 - back from Zwickau Trabi Treffen
Aug 07 & Aug 08 - back from the Lands End to Orkney in 71 pickup
Sept 2010 - finally gave up breaking down in a SII Landy...
where to break down next?
2013... managed to seize my 1275 just by driving it round the block
Jan 06: The Minor SII Africa adventure: http://www.minor-detour.com
Oct 06: back from Dresden with my Trabant 601 Kombi
Jan 07: back from a month thru North Africa (via Timbuktu) in a S3 Landy
June 07 - back from Zwickau Trabi Treffen
Aug 07 & Aug 08 - back from the Lands End to Orkney in 71 pickup
Sept 2010 - finally gave up breaking down in a SII Landy...
where to break down next?
2013... managed to seize my 1275 just by driving it round the block
not sure if yours is the same as my split screen but just had a look at mine,when you say sheered off at the bulkhead do you mean at the box section that runs across the bulkhead(Like mine). If so then I would probably cut a flap in the top of the cross member and weld a nut on the inside so that i could put a new bolt through. Then re weld box section. Or drill straight through with a small pilot drill to see where it came out on the inside of the car,then if not in the way of anything else,drill through and put long bolt and nut right through. The box section on mine looks heavy enough so that when tightened it wouldn't crush the box section.Looks like it would come out somewhere just above where the upwards sweep of the floor meets the inner firewall. good luck with it
Drill it 5/16" and then tap a thread 3/8" (or 10mm if you don't mind metric on your Minor) and then run a clearance drill through the bolt hole in the damper - there's plenty of meat on it.. It is important to check all these bolts from time to time - even with thin oil ! If that doesn't work - then it's semi-major surgery I'm afraid!
I've asked before and never had a good answer - but what are the other tapped holes in that area used for ? They almost look as if they are to accept an alternative damper - but if so I have never seen one. Anyone know if there is a bigger/heavy duty/'export' damper that would fit on using these alternative holes ?
Ah-ha! It would solve the problem above if alternative dampers could be found. Seems odd (maybe not for BMC!!!) that they would continue drilling/tapping holes that would never be used for years and years!! This of course is the methodology of all the fancy Japanese Manufacturing Ideas - seek out and eliminate WASTE!!!